This incremental processor can process water washable flexo plates up to the size 120 x 160 cm (47 x 63 inch).
This unit has a separate pre-wash section for digital plates.
This unit do not needs a punching device.
Washout
- Digital washout with separate pre-wash section
- 1 pre-wash brushes (oscillating and rotating)
- 6 washout brushes (oscillating and rotating)
- 1 top cleaning brush (oscillating and rotating)
- 1 wiping brush (oscillating and rotating)
- New peristaltic pump allow an high precision additive dosage
- Constant water temperature thanks to an high efficiency water circulation serpentine
Washout
- The new “3D Brush Motion” system with servo drive motors enables a soft mechanical start which results in less vibrations and a much more quiet. It also provides a constant and repeatible washout speed, this innovative system is adjustable from the display, automatically synchronizes the brushes rotation and oscillation speed to the cylinder rotation speed; so that bristles hit the plate, thin or thick, always at the same speed
Evaporator (Optional)
- Wave Black Box
This device allow to clean and recover the used water contam- inated by the LAM, the monomer and the additives through an evaporation process. The cleaned water is re-used in the main washout tank
Other Features
- Touch screen display
- Programmable automatic water warmup
- Automatic standby after the last plate processed
- Remote access (optional)
- Active component visualization during the process
- Manual function to run the components separately
- Memorization of the plate process parameters (up to 24 channels)
Encumbrance
The minimum distance from the walls to your system should be of 2 mt (80”) in front and 1 mt (40”) at the rear and to the sides.
The respect of the minimum distance from the walls is critical to allow sufficient space to the users and the engineers to be able to have access to the system in case of maintenance and repairs.
CE Certification
The equipment is designed and manufactured according to the EEC safety and health standards, as specified in the Type Examination Certificate No. MA19-0042548-01 (312) issued by IMQ spa – Via Quintiliano 43 – 20138 Milan ITALY, and on the basis of the verifications carried out according to the essential requirements of the Directive 2006/42/EC, the system respects and is in compliance with all the applicable points.
General Features
This PLC controlled, incremental processor is specifically designed for high quality digital and conventional water-washable photopolymer plates.
Water
Processor
Production Data Recording
Stress-Accumulation Early-Warning
Remote Diagnostics
System Dimensions (net)
Washout Unit
With HMI Closed 215 x 256 x 136cm (77.55 x 83.85 x 53.54”)
With HMI Open 245 x 256 x 136 cm (77.55 x 95.27 x 53.54”)
Evaporator
75 x 130 x 136 cm - 29.52 x 51.18 x 53.54 inch
System Weight (net)
Washout: 1100 Kg (2427 lb)
Evaporator: 150 Kg (331 lb)
Packing Dimensions
Washout - Dimensions: 270 X 225 X 150 cm (106.29 x 88.58 x 59.01")
Evaporator - Dimensions: 85 x 140 x 150 cm (33.46 x 59.05 x 59.01")
Industrial Wooden Crates are favoured if the system must withstand multiple transhipments during transport and is mandatory when shipped outside the continent.
Washout - Dimensions: 280 X 235 X 160 cm (110.23 x 92.51 x 62.99")
Evaporator - Dimensions: 95 x 150 x 160 cm (37.40 x 59.05 x 62.99")
The dimensions mentioned above are for reference only; packaging dimensions may vary depending on the packing company hired for the job.
Packing Weight
Washout: 1300 Kg (2866 Ib) - Evaporator: 200 Kg (441lb)
Washout: 1500 Kg (3306 Ib) - Evaporator: 270 Kg (595lb)
The weights mentioned above are for reference only; packaging waight may vary depending on the packing company hired for the job.
Mains Electricity
Washout
Power Supply (field configurable)
360 / 440 Volt – 50 / 60 Hz - 3Ph / N / PE - 207 / 243 Volt – 50 / 60 Hz - 3Ph / PE
Current (nominal load)
17 A (360/440 Volt configuration) - 28 A (207/243 Volt configuration)
Power Rating (nominal)
10 Kw
Connecting Wires
5 x 4 mm2 (360/440 Volt configuration) - 4 x 6 mm2 (207/243 Volt configuration)
Evaporator
Power Supply
207 / 243 Volt – 50 / 60 Hz - 2Ph / N / PE
Current (nominal load)
8.5 A (207/243 Volt configuration)
Power Rating (nominal)
8.5 Kw
Connecting Wires
4 x 6 mm2 (207/243 Volt configuration)
Grounding
Compressed Air Supply
To perform to the best of its possibilities, the system requires a continuous and stable supply of compressed air at a pressure of at least 7 bar (101.5 psi) and not more than 10 bar (145 psi), with pressure dew point 3°C and max. residual intake oil content of < 0.01 mg/m3. Consider also an average consumption of 70 l/hr. The system installation kit includes a 5-meter - Ø 6mm air connecting pipe for push-in fitting.
Exhaust
The unit is equipped with a well-designed exhaust system that collect and conveys vapours and fumes from the different sections the machine and discharge them as quickly and silently as possible. The blower in the systems has sufficient power to vent the entire equipment when the tube supplied is connected directly to a vent hoods in the external wall or on the roof.
Washout
Duct connection: Ø 140 mm (5.5”) Airflow: 600 m3/h
Working Environment
The system should be installed in a clean, constant-temperature and constant-humidity pre-printing environment with a temperature between 18 and 26°C (64.4 and 78.8°F) and a non-condensing relative humidity in the range of 40 to 60%.
To maintain such environmental standards an efficient heating/cooling and ventilating system may be required.
System Colour
Vianord offers all equipment in standard powder coating Vianord Black.
In addition, Vianord offers numerous ways you can personalize your system. In fact, Vianord offers the best customization options in the industry! This allows you to showcase your brand and company’s spirit in ways other companies can’t offer. You can choose your personal colour and have your logo, company name, or slogan pop.
