WAVE Systems

WAVE4P

WAVE4P

The WAVE 4 P is the ONLY Fully Automatic Water-Washable Plate Processing System in the world that doesn’t require water replacement.

This incremental processor can process water washable flexo plates up to the size 120 x 160 cm (47 x 63 inch).

This unit has a separate pre-wash section for digital plates.

This unit do not needs a punching device.
General Features

CE Certification

The  equipment is designed and manufactured according to the EEC safety and health standards, as specified in the Type Examination Certificate No. MA19-0042548-01 (312) issued by IMQ spa – Via Quintiliano 43 – 20138 Milan ITALY, and on the basis of the verifications carried out according to the essential requirements of the Directive 2006/42/EC, the system respects and is in compliance with all the applicable points.

General Features

General Features

This PLC controlled, incremental processor is specifically designed for high quality digital and conventional water-washable photopolymer plates.

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Water

Suitable for analogue and digital, aluminium and polyester backed, water-washable photopolymer Flexo plate
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Processor

PLC driven system designed to process water-washable, polyester-backed, analogue and digital plates.
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Production Data Recording

This Vianord systems offer the opportunity to benefit from extensive production data collected directly from the platemaking system. Your production data can easily be turned into actionable information. You will be able to build reports customized for your own production needs to calculate and display operations data throughout your organization. Platemaking operations that are operated and maintained based on actionable information are more reliable and more profitable.
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Stress-Accumulation Early-Warning

The system provides Early Alerts when the time to replace an over-stressed part, causing too much risk, has come. This innovative function allows users to intentionally replace parts that are tired, aged, and degraded just before they fail. More than one hundred parts, critical to the uptime of the system, have been identified and data relative to their maximum-lifetime-expectations stored in the software.
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Remote Diagnostics

Remote-Monitoring and Remote-Diagnostics (to be purchased separately); The concept of automation symbolises high quality and productivity, so ensuring you experience minimal downtime, for Vianord is essential. For that reason, this EVO system may be fitted with an Industrial VPN Gateway - EWON COSY 131 - designed to offer Vianord Certified Engineers remote access, across the Internet. This innovative system will help you keep uptime high, maintenance costs low, and extend the system’s useful life.
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System Dimensions (net)

Washout Unit
With HMI Closed 215 x 256 x 136cm (77.55 x 83.85 x 53.54”)
With HMI Open 245 x 256 x 136 cm (77.55 x 95.27 x 53.54”)



Evaporator
75 x 130 x 136 cm - 29.52 x 51.18 x 53.54 inch

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System Weight (net)

Washout: 1100 Kg (2427 lb)

Evaporator: 150 Kg (331 lb)

 
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Packing Dimensions

Light Packing on Pallets is preferred and recommended when the system requires a full truckload and is shipped just within Europe.

Washout - Dimensions: 270 X 225 X 150 cm (106.29 x 88.58 x 59.01")
Evaporator - Dimensions: 85 x 140 x 150 cm (33.46 x 59.05 x 59.01")


Industrial Wooden Crates are favoured if the system must withstand multiple transhipments during transport and is mandatory when shipped outside the continent.

Washout - Dimensions: 280 X 235 X 160 cm (110.23 x 92.51 x 62.99")
Evaporator - Dimensions: 95 x 150 x 160 cm (37.40 x 59.05 x 62.99")


The dimensions mentioned above are for reference only; packaging dimensions may vary depending on the packing company hired for the job.
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Packing Weight

Light Packing on Pallets
Washout
: 1300 Kg (2866 Ib) - Evaporator: 
200 Kg (441lb)


Industrial Wooden Crates
Washout:
 
1500 Kg (3306 Ib) - Evaporator: 270 Kg (595lb)


The weights mentioned above are for reference only; packaging waight may vary depending on the packing company hired for the job.
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Mains Electricity

Washout
Power Supply
(field configurable)
360 / 440 Volt – 50 / 60 Hz - 3Ph / N / PE   -   207 / 243 Volt – 50 / 60 Hz - 3Ph / PE

Current (nominal load)
17 A (360/440 Volt configuration)   -   28 A (207/243 Volt configuration)

Power Rating (nominal)
10 Kw

Connecting Wires
5 x 4 mm2 (360/440 Volt configuration)   -    4 x 6 mm2 (207/243 Volt configuration)

Evaporator
Power Supply

207 / 243 Volt – 50 / 60 Hz - 2Ph / N / PE

Current (nominal load)
8.5 A (207/243 Volt configuration)

Power Rating (nominal)
8.5 Kw

Connecting Wires
4 x 6 mm2 (207/243 Volt configuration)

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Grounding

< 0.1 Ω
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Compressed Air Supply

To perform to the best of its possibilities, the system requires a continuous and stable supply of compressed air at a pressure of at least 7 bar (101.5 psi) and not more than 10 bar (145 psi), with pressure dew point 3°C and max. residual intake oil content of < 0.01 mg/m3. Consider also an average consumption of 70 l/hr. The system installation kit includes a 5-meter - Ø 6mm air connecting pipe for push-in fitting.

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Exhaust

The unit is equipped with a well-designed exhaust system that collect and conveys vapours and fumes from the different sections the machine and discharge them as quickly and silently as possible. The blower in the systems has sufficient power to vent the entire equipment when the tube supplied is connected directly to a vent hoods in the external wall or on the roof.

Washout
Duct connection: 
Ø 140 mm (5.5”)     Airflow: 600 m3/h

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Working Environment

The system should be installed in a clean, constant-temperature and constant-humidity pre-printing environment with a temperature between 18 and 26°C (64.4 and 78.8°F) and a non-condensing relative humidity in the range of 40 to 60%.
To maintain such environmental standards an efficient heating/cooling and ventilating system may be required.

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System Colour

Vianord offers all equipment in standard powder coating Vianord Black.

In addition, Vianord offers numerous ways you can personalize your system. In fact, Vianord offers the best customization options in the industry! This allows you to showcase your brand and company’s spirit in ways other companies can’t offer. You can choose your personal colour and have your logo, company name, or slogan pop.


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Date

08 September 2020

Categories

WAVE 4, 120x160cm | 47x63in
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